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A variety of diagnostic techniques useful for the study of cold start phenomena are presented. Although the tools are demonstrated in a port fuel-injected engine, they are also suitable for direct-injection gasoline engines. A very useful technique, seemingly forgotten in the literature (and applicable to diesel engines as well), is the use of a short focal-length lens inside a Bowditch piston to expand the field-of-view. Rather than being limited by the clear aperture of the window in the piston, this technique permits the entire combustion chamber and the top section of the cylinder liner to be seen. Results using this technique are presented for the imaging of pool fires and laser-induced fluorescence of fuel films.

The rapidly increasing use of composites on commercial airplanes coupled with the potential for economic savings associated with their use in aircraft structures means that the demand for composite materials technology will continue to increase. Inspecting these composite structures is a critical element in assuring their continued airworthiness. The FAA's Airworthiness Assurance NDI Validation Center, in conjunction with the Commercial Aircraft Composite Repair Committee, is developing a set of composite reference standards to be used in NDT equipment calibration for accomplishment of damage assessment and post-repair inspection of all commercial aircraft composites. In this program, a series of NDI tests on a matrix of composite aircraft structures and prototype reference standards were completed in order to minimize the number of standards needed to carry out composite inspections on aircraft.

Sandia National Laboratories has been investigating a new, integrated approach to generating electricity with ultra low emissions and very high efficiency for low power (30 kW) applications such as hybrid vehicles and portable generators. Our approach utilizes a free piston in a double-ended cylinder. Combustion occurs alternately at each cylinder end, with intake/exhaust processes accomplished through a two stroke cycle. A linear alternator is mounted in the center section of the cylinder, serving to both generate useful electrical power and to control the compression ratio by varying the rate of electrical generation. Thus, a mechanically simple geometry results in an electronically controlled variable compression ratio configuration. The capability of the homogeneous charge compression ignition combustion process employed in this engine with regards to reduced emissions and improved thermal efficiency has been investigated using a rapid compression expansion machine.

Video imaging has been used to investigate the evolution of liquid fuel films on combustion chamber walls during a simulated cold start of a port fuel-injected engine. The experiments were performed in a single-cylinder research engine with a production, four-valve head and a window in the piston crown. Flood-illuminated laser-induced fluorescence was used to observe the fuel films directly, and color video recording of visible emission from pool fires due to burning fuel films was used as an indirect measure of film location. The imaging techniques were applied to a comparative study of open and closed valve injection, for coolant temperatures of 20, 40 and 60 °C. In general, for all cases it is shown that fuel films form in the vicinity of the intake valve seats.

Ionization probes built into the head gasket and uniformly distributed around the cylinder bore of a knocking, spark-ignition engine have been used to locate the autoigniting end-gas region. As normal combustion evolves after spark ignition, the ionization probes individually respond to the arrival of the propagating flame. Then, when autoignition occurs, the probes located in the end-gas region respond in rapid succession. By utilizing pressure transducer measurements to determine when autoignition occurs, the ionization probe response becomes a means to locate the end-gas region. Knowledge of the location of the last ionization probe to detect the normal flame can then be used to infer where, within the end-gas region, autoignition first occurred.

A recently developed spark plug equipped with fiber-optic flame-arrival detectors has been used to measure the motion and rate of growth of the early flame kernel. The cylinder pressure and gas velocity in the spark gap were measured simultaneously with the flame kernel measurements, permitting the data to be analyzed on a cycle-by-cycle basis to identify cause-and-effect correlations between the measured parameters. The data were obtained in a homogeneous-charge research engine that could be modified to produce three very different flow fields: (1) high swirl with high turbulence intensity, (2) tumble vortex with moderate turbulence intensity, and (3) negligible bulk motion with low turbulence intensity. The results presented show a moderate correlation between the combustion duration and the rate of growth of the flame kernel, but virtually no correlation with either the magnitude or direction of movement of the flame kernel away from the spark gap.

Two tests of composite shells loaded under half-cosine impulsive loadings are discussed. One cylinder which included no other materials was modeled successfully such that calculated results matched test results out to late times. The other cylinder, which included an inner annulus of an elastomeric material, was less successfully modeled, even though the composite material was modeled similarly in both instances. A viscoelastic model and an elastic model were both used to model the elastomeric material, and the viscoelastic model produced significantly better results.